TANK CLEANING FOR ETHANOL PRODUCTION

Comprehensive Product Line to Keep Ethanol Plants at Optimal Efficiency

WE'RE THERE FOR THE ETHANOL INDUSTRY

Now that Spraying Systems Co. has acquired Cloud-Sellers, ethanol production gets the best of both worlds: an industry-standard product that does the job better, and a vast team of experts who can help optimize and maintain production like no one else.

You have access to all of Spraying Systems Co., including our 85 years of history, global impact and local field offices. From product innovation to sustainability initiatives, we always have our eye on the future.

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WHY SPRAYING SYSTEMS CO.?

BOOTS ON THE GROUND

No one else has the footprint we do. Wherever you are in the U.S., your spray expert is nearby.

STATESIDE DESIGN & ENGINEERING

Home-grown innovation in the Chicago area, with a comprehensive and effective product catalog.

DEEP ETHANOL EXPERTISE

Our team acts as an extension of yours, solving problems the right way the first time.

SPRAY TECHNOLOGY PROS

We help you maximize the impact of your spray technology, staying efficient at all times.

ETHANOL AT A GLANCE

The ethanol industry is close-knit and collaborative, with plants often working together to improve processes and productivity.

If you work in ethanol production, there are not enough hours in the day to get everything done. So, regarding spray technology inside fermentation tanks, it’s not uncommon to hope things are working and move onto other tasks. This is where Spraying Systems Co. proves lasting value. Our spray optimization, preventive maintenance and troubleshooting can help you save big on resources and prevent downtime-related headaches.

Delivery

When grains (typically corn) arrive on-site, they’re immediately stored in silos or storage units such as these. A common headache at this stage is often excessive water usage.

Cloud-Sellers® 360

Fermentation

This is when yeast is added to the liquid starch, helping to ferment the sugars and ultimately converting them into both ethanol and a carbon dioxide byproduct. A common pain point here is unexpected downtime due to tank cleaning machine failure. We see that one a lot.

Cloud-Sellers® 360

Distillation

After fermentation, the mixture goes to a distillation column where the ethanol is separated. The ethanol vapor is condensed for a more concentrated liquid. Universal pain point: annual cleaning inside the column virtually guarantees downtime and a hefty bill.

TankJet® AA190 BX injector

Storage

The final ethanol product is stored in these tanks, awaiting transportation. The ethanol is really pure at this point, so frequent cleaning is not necessary. These tanks are typically cleaned about once a year.

Evaporator

Remaining non-ethanol liquids are evaporated and leave behind corn oil—plus wet distiller’s grains. You’re looking at high fibers and plenty of solid content that could be hard to move and flush out between cycles.

Corn Oil Separation

The corn oil is separated, and what remains is just the distiller’s grains, which will be used for livestock feed. Similar, lots of solid content, and now we’re officially on the food processing side. Making sure you don’t have bacterial growth is vital.

CU150A GunJet®

FUELING TANK HEALTH

tank cleaning speed video showcasing two tank cleaning nozzles

Cloud-Sellers® 360

Incredible Impact Across Multiple Pressure Ranges

Two questions about your fermentation tanks: are they being cleaned properly, and is your system as efficient as it can be? Spraying Systems can help you answer both of those questions. We help you find the ideal configurations that promote effective and reliable tank cleaning. The ideal configuration of the Cloud-Sellers 360 tank cleaning machine is determined by understating water quality, available liquid pressure, and tank geometry. These factors will determine gearbox selection, nozzle size, and rotational speed. Having the correct configuration extends the operational life of the tank cleaning machine.

2-or-3-nozzle configuration
Designed for tanks up to 100 feet in diameter
Gear ratio variations and gearbox designs
Food-grade oil-lubricated or flow-through options

Explore the Cloud-Sellers 360

TankJet® 50

Specifically Tailored for Chemical Tote Upkeep

Remarkable cleaning power with two nozzle tip options
Designed for tanks up to 10 feet in diameter
Option 1: high-impact solid stream
Option 2: narrow angle diffused solid stream

Explore the TankJet 50

TankJet® AA190

Automated Cleaning for Tanks up to 40 ft (12.2 m) in diameter

Thorough cleaning and trouble-free operation
Versatile and high-impact
Ideal for ethanol fermentation tanks
Standard/high-pressure maximums: 500 / 1,000 psi

Explore the TankJet AA190

GunJet® CU150

Manual Cleaning for Tanks in the Ethanol Industry

Heavy duty and impact-resistant
Easy-to-control variable liquid spray
Maximum pressure/temperature: 150 psi / 200° F

Explore the GunJet CU150

Have questions about which product will best fit your needs? Let's get something on the calendar

THE TANK CLEAN ROUTINE

No matter where your ethanol plant is located, you have a Spraying Systems Co. rep nearby and ready to work together on optimizing your tank cleaning system. Once you have the ideal system in place, remember: it will only remain optimized if you stay diligent with periodic maintenance. All told, you can save well over 50% on future repair costs with regular periodic maintenance. There are a few ways you can engage with this vital Spraying Systems service, so choose the one that’s right for you.

Learn more about our preventative maintenance services.

PREVENTATIVE MAINTENANCE OPTIONS

On-Site Factory Training

A Spraying Systems Co. expert visits your site to conduct training for your staff. Subjects taught include how to properly maintain nozzles, wear and other problems to watch for, and how to properly fix or reconfigure your unit.

On-Site Repair

This work is performed by Spraying Systems Co. as well. We visit your facility and repair your units right there. No shipping costs associated since we have all parts stocked in our van.

Factory Repairs

Ship your spraying unit to a Spraying Systems Co. repair facility. Turnaround time can be as quick as 48 hours.

spraying systems co. locations on usa map

Contact Spraying Systems Co.

If you’d like to hear how we can optimize your spray technology and take that task off your plate, reach out today. We’ll be in touch (and on-site) in a hurry.

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